SERVICE MANUAL
  Applies to: Hyundai Coupe/Tiburon 1998-2001
GROUP
Brake Systems Conventional Brake System
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COMPONENTS 
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CHECK VALVE OPERATING TEST 
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REMOVAL 
  1. Disconnect the brake tube from the master cylinder.

  1. Remove the master cylinder.

    CAUTION
    Do not allow brake fluid to remain on a painted surface. Wash it off immediately.
  1. Disconnect the vacuum hose the booster.

  1. Remove the operating rod from the brake pedal.

  1. Remove the stop lamp switch.

  1. Loosen the booster mounting nuts.

  1. Lift out the booster assembly.

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INSTALLATION 
  1. When the booster assembly is installed, replace the packing at each end of the booster mounting holder, if necessary.

  1. Install brake booster and tighten the mounting nuts.

    TORQUE SPECIFICATION
    Mounting nuts 8-12 Nm ( 80-120 kg·cm, 6-9 lb·ft )
  1. Connect clevis to brake pedal with clevis pin and install the split pin to the clevis pin.

  1. Install master cylinder and connect the brake tube to the master cylinder.

  1. Connect vacuum hose to brake booster.

  1. Pay attention to the direction of the check valve when installing.

  1. Fill brake reservoir with brake fluid and bleed the system.

  1. Check for fluid leakage.

  1. Check and adjust the brake pedal.

  1. After installation, apply sufficient grease to the clevis and brake pedal contacting points.