SERVICE MANUAL
  Applies to: Hyundai Coupe/Tiburon 1998-2000
GROUP
Engine Mechanical System General
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TIGHTENING TORQUE
Cylinder Block
Item
Nm
kg.cm
lb.ft
Front engine support bracket bolt and nut
35-50
350-500
25-37
Front roll stopper bracket bolt
70-90
700-900
51-65
Rear roll stopper bracket bolt
70-90
700-900
51-65
Rear engine support bracket bolt
35-50
350-500
25-37
Engine Mounting
Item
Nm
kg.cm
lb.ft
Right mounting insulator (large) nut
90-110
900-1100
65-80
Right mounting insulator (small) nut
45-60
450-600
33-44
Right mounting bracket to engine nuts and bolts
50-65
500-650
36-47
Transaxle mount insulator nut
90-110
900-1100
65-80
Transaxle insulator bracket to side member bolts
30-40
300-400
22-29
Rear roll stopper insulator nut
50-60
500-600
33-43
Rear roll stopper bracket to center member bolts
45-60
500-600
36-43
Front roll stopper insulator nut
45-60
450-600
33-43
Front roll stopper bracket to center member bolts
30-40
300-400
22-29
Center member to body bolts
60-80
600-800
43-58
Main Moving
Item
Nm
kg.cm
lb.ft
Connecting rod cap nut
50-53
500-530
34-39
Crankshaft bearing cap bolt
27-33+
(60-65)
270-330+
(60-65)
20-24+
(60-65)
Fly wheel M/T bolt
120-130
1200-1300
88-95
Drive plate A/T bolt
120-130
1200-1300
88-95
Cooling system
Item
Nm
kg.cm
lb.ft
Alternator support bolt and nut
20-25
200-250
14-18
Alternator lock bolt
15-22
150-220
11-16
Alternator brace mounting bolt
20-24
200-240
14-17
Coolant pump pulley
8-10
80-100
6-7
Coolant pump bolt
20-27
200-270
14-19
Coolant temperature sender
10-12
100-120
7-9
Coolant temperature sensor
15-20
150-200
11-14
Coolant outlet fitting bolt
15-20
150-200
12-14
Thermostat housing bolt
15-20
150-200
11-14
Lubrication system
Item
Nm
kg.cm
lb.ft
Oil filter
17-25
170-250
12.3-18
Oil pan bolts
6-8
60-80
4-6
Oil pan drain plug
35-45
350-450
25-33
Oil screen bolts
15-22
150-220
11-16
Oil pressure switch
13-15
130-150
9.7-11
Intake and Exhaust system
Item
Nm
kg.cm
lb.ft
Air cleaner body mounting bolts
8-10
80-100
6-7
Air duct & resonator mounting bolts
4-6
40-60
3-4
Intake manifold to cylinder head nuts and bolts
15-20
150-200
11-14
Intake manifold stay to cylinder block bolts
23-30
230-300
17-22
Throttle body to surge tank bolts
15-20
150-200
11-14
Exhaust manifold to cylinder head nuts
43-55
430-550
32-40
Exhaust manifold cover to exhaust manifold bolts
15-20
150-200
11-14
Oxygen sensor to front muffler
50-60
500-600
36-43
Front exhaust pipe to exhaust manifold nuts
30-40
300-400
22-29
Front exhaust pipe bracket bolts
30-40
300-400
22-29
Front exhaust pipe to catalytic converter bolts
40-60
400-600
29-43
Catalytic converter to main muffler ass'y nuts
30-40
300-400
22-29
Main muffler hanger support bracket bolts
10-15
100-150
7-11
Cylinder head
Item
Nm
kg.cm
lb.ft
Cylinder head bolt- M10
30+(60-65)
+(60-65)
300+(60-65)
+(60-65)
22+(6065)
+(60-65)
Cylinder head bolt- M12
35+(60-65)
+(60-65)
350+(60-65)
+(60-65)
26+(60-65)
+(60-65)
Intake manifold nuts
18-25
180-250
13-18
Exhaust manifold nut
30-40
300-400
22-30
Cylinder head cover bolt
8-10
80-100
6-7
Camshaft bearing cap bolt
14-15
140-150
10-11
Rear plate bolt
8-10
80-100
6-7
Timing Belt
Item
Nm
kg.cm
lb.ft
Crankshaft pulley bolt
170-180
1700-1800
125-133
Camshaft sprocket bolt
100-120
1000-1200
74-89
Timing belt tensioner bolt
43-55
430-550
31-40
Timing belt cover bolt
8-10
80-100
6-7
Front case bolt
20-27
200-270
14-20
Timing belt idler bolts
43-55
430-550
31-40

M/T: Manual Transaxle

A/T: Automatic Transaxle