SERVICE MANUAL
  Applies to: Hyundai Coupe/Tiburon 1998-2000
GROUP
Transaxle/Transmission Automatic Transaxle System
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REASSEMBLY (continued) 
  1. Install a new O-ring in the groove of the oil pump housing and lightly apply automatic transaxle fluid to the outside surface of the O-ring.

  1. Install the oil pump assembly by tightening the six bolts evenly. When installing this oil pump assembly, be careful that the thrust washer remains in place.

  1. Check the input shaft end play. Readjust if necessary (see step 50).

    MEASUREMENT SPECIFICATION
    Input shaft end play 0.3 -1.0 mm ( 0.012-0.040 in )
  1. Install the O-ring at the center of the top of the valve body assembly (brake oil pressure passage). Install the valve body assembly to the case, fitting the detent end plate (manual control shaft) pin in the slot of the manual valve.

  1. Replace the O-ring of the solenoid valve connector with a new one.

  1. Tighten the valve body assembly mounting bolts to 10-12 Nm (100-120 kg.cm, 7-9 lb.ft)

    1. 1) A: 25 mm (0.984 in.)
    2. B: 35 mm (0.378 in.) long
    3. C: 40 mm (1.575 in.) long
  1. Install the oil filter. Tighten the four oil filter mounting bolts to 5-7 Nm (50-70 kg.cm, 4-5 lb.ft)

    TORQUE SPECIFICATION
    Nm ( kg·cm, lb·ft )
  1. Install five magnets into the five depressions provided in the oil pan.

  1. Install a new oil pan gasket and oil pan. Tightening 12 bolts to 10-12 Nm (100-120 kg.cm, 7-9 lb.ft.).

  1. Install a new D-ring to the kickdown servo switch. Press into the case and secure using the proper snap ring.

  1. Install the transaxle range switch and manual lever. Adjust the transaxle range switch.

  1. Install the pulse generator A and B.

  1. Install the differential assembly.

  1. Install the differential bearing cap.

    TORQUE SPECIFICATION
    Standard value 60-80 Nm ( 600-800 kg·cm, 43-58 lb·ft )
  1. Place two pieces of solder, roughly 10 mm (0.4 in.) long and 3 mm (0.12 in.) in diameter, at the position shown on the differential bearing retainer outer race.

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REASSEMBLY (continued) 
  1. Install the differential bearing retainer and tighten the bolts to specified torque.

    TORQUE SPECIFICATION
    Standard 43-55 Nm ( 430-550 kg·cm, 31-40 lb·ft )
  1. Remove the differential bearing retainer.

  1. Remove the crushed solder from the outer race of the differential bearing.

  1. Select and install a spacer so that the end play of the differential bearing will bearing will be the standard value.

    MEASUREMENT SPECIFICATION
    Standard value 0-0.15 mm ( 0-0.06 in )
  1. Apply the ATF to the new installed O-ring and install the differential bearing retainer.

  1. Install the differential bearing retainer and tighten the bolt to specified torque.

    TORQUE SPECIFICATION
    Standard value 43-55 Nm ( 430-550 kg·cm, 31-40 lb·ft )
  1. Install the differential cover with new gasket.

  1. Install the speedometer driven gear.

  1. After applying automatic transaxle fluid to the outside surface of the oil pump-side cylindrical portion of the torque converter, install the torque converter carefully so as not to damage the seal lip. Make certain that the torque converter is in mesh with oil pump drive gear.

  1. Measure the distance between the ring gear end and the converter housing end. The torque converter has been properly installed when measurement is approximately 12 mm (0.47 in.).