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Page last edited Sunday, 27-Sep-2015 14:33:50 BST

Hyundai Coupe/Tiburon 2.0L
(Gen 1/2, RD/RD2, 1996-2001) Service Manual
 - Mechanical
(also includes electro-mechanical items)

Mechanical Service Manual - Electrical Service Manual
(Click above to change manual)

(A Parts List is also available)

Quick Links:

Body (Interior & Exterior) (55) Body Electrical System (47) Brake Systems (67) Clutch System (29) Drive Shaft & Axle (23) Emissions Control System (18) Engine Electrical System (34) Engine Mechanical System (90) Fuel System (128) Heating, Ventilation & Air Conditioning (73) Restraints (23) Steering System (25) Suspension System (52) Transaxle/Transmission (128)

Manual Pages:

Body (Interior & Exterior) (55) (Return to Top)
General
SPECIAL TOOLS
SPECIFICATIONS
TIGHTENING TORQUE
BODY DIMENSIONS
BODY DIMENSIONS
BODY DIMENSIONS
BODY DIMENSIONS
BODY DIMENSIONS
BODY DIMENSIONS
TROUBLESHOOTING
Windshield & Rear Window
Windshield
COMPONENTS
REMOVAL
INSTALLATION
Sunroof/Moonroof
COMPONENTS
REMOVAL AND INSTALLATION
ADJUSTMENT
Rear Window Glass
COMPONENTS
REMOVAL
INSTALLATION
Seats
Seat Belt
COMPONENTS
REMOVAL AND INSTALLATION
Front Seat
COMPONENTS
REMOVAL AND INSTALLATION
Rear Seat
COMPONENTS
REMOVAL AND INSTALLATION
Hood, Doors & Trunk Lid
Door Glass
GLASS ADJUSTMENT
Front Door
COMPONENTS
DOOR POSITION ADJUSTMENT
DOOR STRIKER ADJUSTMENT
INSIDE DOOR HANDLE ADJUSTMENT
REMOVAL AND INSTALLATION
Hood
COMPONENTS
REMOVAL AND INSTALLATION
ADJUSTMENT
Trunk Lid/Tailgate
COMPONENTS
REMOVAL AND INSTALLATION
ADJUSTMENT
Grille, Molding & Bumpers
Bumper
FRONT BUMPER COMPONENTS
REMOVAL AND INSTALLATION
REAR BUMPER COMPONENTS
REMOVAL AND INSTALLATION
Fenders
Fender
COMPONENTS
REMOVAL AND INSTALLATION
Body Side Moldings
COMPONENTS
REMOVAL AND INSTALLATION
Console & Interior Trim
Console
COMPONENTS
REMOVAL AND INSTALLATION
Interior Trim
COMPONENTS
REMOVAL AND INSTALLATION
Crash Pad
COMPONENTS
REMOVAL
INSTALLATION
Body Paneling & Side Glass
Quarter Glass
COMPONENTS
REMOVAL
INSTALLATION
Body Electrical System (47) (Return to Top)
General
SPECIFICATIONS
TROUBLESHOOTING
Heated Seats
SEAT WARMER SYSTEM
INSPECTION
Rear Wiper/Washer
COMPONENTS
REMOVAL
Rear Wiper Motor
INSPECTION
Rear Washer Motor
INSPECTION
Windshield Wiper/Washer
COMPONENTS
REMOVAL AND INSTALLATION
INSPECTION
Intermittent Wiper/Washer
SERVICE ADJUSTMENT PROCEDURES
Warning Indicators
Seat Belt Warning Lamp
INSPECTION
Intermittent Wiper/Washer
CIRCUIT DIAGRAM
Rear Defogger
Rear Window Defogger Switch
REAR DEFOGGER SWITCH
Power Windows
Power Window
COMPONENTS
INSPECTION
Power Mirrors
Power Door Mirror Switch
INSPECTION
Power Door Locks
Power Door Lock Control Switch
COMPONENTS
CIRCUIT DIAGRAM
INSPECTION OF COMPONENTS
Indicators
Multi-Function Switch
COMPONENTS (WITHOUT AIR BAG)
REMOVAL AND INSTALLATION (WITHOUT A/BAG)
INSPECTION
Horns
Horn
REMOVAL AND INSTALLATION
ADJUSTMENT
Gauges
INSPECTION OF COMPONENTS
Instrument Cluster
COMPONENTS
REMOVAL AND INSTALLATION
Printed Circuit Board
PRINTED CIRCUIT BOARD
CIRCUIT DIAGRAM
Fuse/Relay Box Details
INSPECTION
Engine Compartment Fuse/Relay Box
FUSIBLE LINK
Relay Box (Engine Compartment)
FUSIBLE LINK
Exterior Lamps
Luggage Compartment Lamp
REPLACEMENT OF LAMPS
INSPECTION OF COMPONENTS
Right License Plate Lamp
REPLACEMENT OF LAMPS
INSPECTION OF COMPONENTS
Right Headlamp
REPLACEMENT OF LAMPS
INSPECTION OF COMPONENTS
HEADLIGHT AIMING ADJUSTMENT
Center High Mount Stop Lamp
REPLACEMENT OF LAMPS
INSPECTION OF COMPONENTS
Electronic Time & Alarm Control System (ETACS)
Electronic Time and Alarm Control Module
REMOVAL AND INSTALLATION
INSPECTION
Cigarette Lighter/Power Outlet
Cigarette Lighter
REMOVAL AND INSTALLATION
Audio & Antenna
REMOVAL AND INSTALLATION
COMPONENTS
SERVICE ADJUSTMENT PROCEDURES
A/T & Key Lock Control System
COMPONENT LAYOUT
CIRCUIT DIAGRAM
KEY LOCK SYSTEM
SHIFT LOCK SYSTEM
INSPECTION
Automatic Transmission Shift Lock Solenoid
INSPECTION
Brake Systems (67) (Return to Top)
General
SPECIFICATIONS
TIGHTENING TORQUE
TROUBLESHOOTING
SERVICE STANDARD
SPECIAL TOOLS
Anti-lock Brake System
COMPONENTS
SYSTEM DIAGNOSIS
DTC - 56, 57
ABS SRI (SERVICE REMINDER INDICATOR) CIRCUIT
CIRCUIT INSPECTION (ABS RELAY BOX CIRCUIT - FAIL SAFE RELAY)
CIRCUIT INSPECTION (ABS RELAY BOX CIRCUIT - MOTOR PUMP RELAY, SHORT B+)
CIRCUIT INSPECTION (ABS RELAY BOX CIRCUIT - MOTOR PUMP RELAY, SHORT GND)
CIRCUIT INSPECTION (ABS MODULATOR CIRCUIT - SHORT B+)
CIRCUIT INSPECTION (ABS MODULATOR CIRCUIT)
CIRCUIT INPECTION (SPEED SENSOR CIRCUIT - SHORT TO B+)
CIRCUIT INPECTION (SPEED SENSOR CIRCUIT - SHORT GND)
CIRCUIT INSPECTION (SPEED SENSOR CIRCUIT - AIR GAP SYMPTOM)
CIRCUIT INSPECTION (SPEED SENSOR CIRCUIT - SPEED JUMP SYMPTOM)
STOP LAMP SWITCH CIRCUIT
DATA-LINK CIRCUIT
BLEEDING OF BRAKE SYSTEM
Anti-Lock Braking System Control Module
REMOVAL
ABSCM (ABS CONTROL MODULE)
Anti-Lock Braking System Modulator
INSTALLATION
COMPONENTS
REMOVAL
Anti-Lock Braking System Wheel Speed Sensor
WHEEL SPEED SENSOR
REMOVAL
INSPECTION
Parking Brake System
Parking Brake
REMOVAL
COMPONENTS
INSPECTION
INSTALLATION
Conventional Brake System
ADJUSTMENT
BLEEDING OF BRAKE SYSTEM
INSPECTION
Brake Booster
BRAKE BOOSTER OPERATION TEST WITHOUT A TESTER
COMPONENTS
CHECK VALVE OPERATING TEST
REMOVAL
INSTALLATION
Brake Line
REASSEMBLY
INSPECTION
COMPONENTS
Brake Pedal
BRAKE PEDAL COMPONENTS
DISASSEMBLY
INSTALLATION
Front Disc Brake
COMPONENTS
REPLACEMENT OF BRAKE PADS
CALIPER ASSEMBLY
BEARING REPLACEMENT
INSTALLATION
Master Cylinder
COMPONENTS
REMOVAL
INSPECTION
ASSEMBLY
Proportioning Valve
PROPORTIONING VALVE
PROPORTIONING VALVE INSTALLATION
Rear Disc Brake
DISASSEMBLY
COMPONENTS
INSPECTION
ASSEMBLY
Rear Drum Brake
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
WHEEL CYLINDER REPLACEMENT
Clutch System (29) (Return to Top)
General
LUBRICANTS
SPECIAL TOOLS
TROUBLESHOOTING
BLEEDING
SPECIFICATIONS
SERVICE STANDARD
TIGHTENING TORQUE
SERVICE ADJUSTMENT PROCEDURES
Clutch Components
Clutch Cover And Disc
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
Clutch Master Cylinder
DISASSEMBLY
COMPONENTS
INSPECTION
REASSEMBLY
Clutch Pedal
COMPONENTS
DISASSEMBLY
INSTALLATION
INSPECTION
Clutch Release Cylinder
COMPONENTS
REMOVAL
INSPECTION
REASSEMBLY
INSTALLATION
Clutch Control
REMOVAL
REASSEMBLY
INSPECTION
COMPONENTS
Drive Shaft & Axle (23) (Return to Top)
General
SPECIFICATIONS
SERVICE STANDARD
LUBRICANTS
SPECIAL TOOLS
TROUBLESHOOTING
Front Axle
Front Hub/Knuckle
REMOVAL
REASSEMBLY
INSTALLATION
INSPECTION
INSPECTION
COMPONENTS
DISASSEMBLY
Drive Shaft
Front Driveshaft
DISASSEMBLY OF D.O.J. AND B.J.
DISASSEMBLY
ASSEMBLY
COMPONENTS
INSPECTION
INSPECTION
REMOVAL
ASSEMBLY
COMPONENTS (T.J - B.J TYPE)
DISASSEMBLY
INSPECTION AFTER DISASSEMBLY
Emissions Control System (18) (Return to Top)
General
TIGHTENING TORQUE
TROUBLESHOOTING
SPECIFICATIONS
Exhaust Emission Control System
EXHAUST EMISSION CONTROL SYSTEM
CLOSE COUPLED CATALYTIC CONVERTER
Evaporative Emission Control System
DESCRIPTION
COMPONENTS
CHECKING PURGE SYSTEM
Canister Close Valve
INSPECTION
Evaporative (EVAP) Canister Purge Solenoid Valve
PRECAUTIONS FOR A CATALYTIC CONVERTER
VACUUM HOSE
INSPECTION
Fuel Filler Cap
FUEL FILLER CAP
Crankcase Emission Control System
COMPONENTS
EMISSION CONTROLS LOCATION
EMISSION CONTROL
SCHEMATIC
Positive Crankcase Ventilation (PCV) Valve
REMOVAL
Engine Electrical System (34) (Return to Top)
General
SPECIFICATIONS
Cruise Control System
SYSTEM BLOCK DIAGRAM
REMOVAL AND INSTALLATION
SYSTEM COMPONENTS
PARTS INSPECTION
Vehicle Speed Sensor (VSS)
COMPONENTS LOCATION
Cruise Control Module
COMPONENTS LOCATION
Cruise Control Cables
CRUISE CONTROL CABLES: INSPECTION AND ADJUSTMENT
Stop lamp Switch
COMPONENTS LOCATION
Starting System
GENERAL INFORMATION
Starter
COMPONENTS
REPLACEMENT OF BRUSHES AND SPRINGS
SERVICE POINTS OF ASSEMBLY
REMOVAL AND INSTALLATION
CHECKING FOR OPERATION
DISASSEMBLY
CLEANING STARTER MOTOR PARTS
INSPECTION
TESTING ARMATURE
Starter Relay
INSPECTION OF CLUTCH START SYSTEM (IGNITION LOCK SYSTEM)
Clutch Pedal
INSPECTION OF CLUTCH START SYSTEM (IGNITION LOCK SYSTEM)
Charging System
INSPECTION
GENERAL INFORMATION
Battery
DESCRIPTION
BATTERY VISUAL INSPECTION (1)
Generator (GEN)
REMOVAL AND INSTALLATION
COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
Ignition System
TROUBLESHOOTING
GENERAL INFORMATION
Ignition Coil (DOHC)
MEASUREMENT OF THE PRIMARY COIL RESISTANCE
Ignition Cables
SPARK PLUG CABLES TEST
Ignition Switch
INSPECTION
Spark Plug
CHECKING SPARK PLUG
Camshaft Position Sensor
REMOVAL AND INSPECTION
Engine Mechanical System (90) (Return to Top)
General
TROUBLESHOOTING
SPECIFICATIONS
SERVICE STANDARD
TIGHTENING TORQUE
SPECIAL TOOLS
Timing System
Timing Belt
INSPECTION
TIMING BELT
DISASSEMBLY
REASSEMBLY
Cylinder Head Assembly
Cylinder Head
INSPECTION
CHECKING COMPRESSION PRESSURE
COMPONENTS
DISASSEMBLY
Valves
VALVES AND VALVE SPRINGS
DISASSEMBLY
VALVE GUIDE REPLACEMENT PROCEDURES
INSTALLATION
VALVE SEAT INSERT REPLACEMENT PROCEDURE.
INSPECTION
Intake & Exhaust System
Exhaust Manifold
COMPONENTS
DISASSEMBLY
Intake Manifold
COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
Muffler
REASSEMBLY
DISASSEMBLY
COMPONENTS
Air Cleaner (ACL)
COMPONENTS
DISASSEMBLY
INSPECTION
Lubrication System
Oil Pressure Switch
OIL PRESSURE SWITCH
INSPECTION
Front Case
COMPONENTS
Engine Oil
CHANGING ENGINE OIL
Oil Filter
REPLACING OIL FILTER
Oil Pump
COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
Cooling System
COOLANT LEAK CHECK
SPECIFIC GRAVITY TEST
Engine Coolant Temperature (ECT) Sensor
REASSEMBLY
DISASSEMBLY
INSPECTION
COMPONENTS
Engine Coolant Temperature Sender
REASSEMBLY
DISASSEMBLY
INSPECTION
COMPONENTS
Accessory Drive Belts
INSPECTION
REASSEMBLY
DRIVE BELT AND PULLEY
DRIVE BELTS TENSION ADJUSTMENT
Engine Coolant Hoses/Pipes
COMPONENTS
INSPECTION
Engine Coolant Pump
INSPECTION
DISASSEMBLY
COMPONENTS
REASSEMBLY
Radiator
REASSEMBLY
INSPECTION
COMPONENTS
DISASSEMBLY
Radiator Cap
COMPONENTS
RADIATOR CAP PRESSURE TEST
INSPECTION
Thermostat
DISASSEMBLY AND INSPECTION
REASSEMBLY
COMPONENTS
Main Moving System
Camshaft
COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
Connecting Rod
INSPECTION
INSPECTION
DISASSEMBLY
REASSEMBLY
PISTON AND CONNECTING ROD
PISTON PIN REMOVAL & INSTALLATION PROCEDURES
Crankshaft
COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
Flywheel
COMPONENTS
DISASSEMBLY
Engine Block
DISASSEMBLY
ENGINE MOUNTING
BETA ENGINE VIEWS
Cylinder Block
INSPECTION
CYLINDER BLOCK
Engine Mounts
DISASSEMBLY
INSPECTION ITEMS
Engine and Transaxle Assembly
DISASSEMBLY
INSTALLATION
Fuel System (128) (Return to Top)
General
SEALANTS
BASIC TROUBLESHOOTING
TROUBLESHOOTING (HARD TO START OR DOES NOT START)
TROUBLESHOOTING (ROUGH IDLE OR ENGINE STALLS)
TROUBLESHOOTING (ENGINE HESITATES OR ACCELERATES POORLY)
OBD-II ON BOARD DIAGNOSIS-II SYSTEM
INSPECTION CHART FOR DIAGNOSTIC TROUBLE CODES
TROUBLSHOOTING PROCEDURES
SPECIFICATIONS
SERVICE SPECIFICATIONS
TIGHTENING TORQUE
TROUBLESHOOTING (FOR ORVR SYSTEM)
SPECIAL TOOLS
Fuel Delivery System
MFI SYSTEM INSPECTION
IDLE SPEED CHECK PROCEDURES
FUEL FILTER REPLACEMENT
FUEL PUMP OPERATING CHECK
FUEL PRESSURE TEST
Vapor Line
REMOVAL
INSPECTION
INSTALLATION
Overfill Limiter (Two-Way Valve)
OVERFILL LIMITER (TWO-WAY VALVE) REPLACEMENT
Fuel Injector
INSTALLATION
COMPONENTS
REMOVAL
INSPECTION
Fuel Line
REMOVAL
INSPECTION
INSTALLATION
Fuel Pump (FP)
INSTALLATION
COMPONENTS
REMOVAL
Fuel Tank
INSPECTION
COMPONENTS
REMOVAL
INSTALLATION
Fuel Tank Pressure Sensor
FUNCTION
Throttle Body
COMPONENTS
REMOVAL
INSPECTION
Fuel Level Sender
FUEL SENDER REPLACEMENT
CVVT (Continuously Variable Valve Timing) System
Accelerator Pedal
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
MFI Control System
LOCATION OF MFI COMPONENTS
MFI CONTROL RELAY
TROUBLESHOOTING GUIDE CHART
Engine Coolant Temperature (ECT) Sensor
INSTALLATION
CIRCUIT DIAGRAM
DTC - P0116, P0117, P0118 (ECT SENSOR)
HARNESS INSPECTION PROCEDURES
ENGINE COOLANT TEMPERATURE (ECT) SENSOR
Malfunction Indicator Lamp (MIL)
MALFUNCTION INDICATOR LAMP (MIL)
Vehicle Speed Sensor (VSS)
DTC - P0501 (VEHICLE SPEED SENSOR (VSS))
VEHICLE SPEED SENSOR (VSS)
CIRCUIT DIAGRAM
HARNESS INSPECTION PROCEDURES
Ignition Coil
IGNITION COIL
CIRCUIT DIAGRAM
HARNESS INSPECTION PROCESSOR
Canister Close Valve
CIRCUIT DIAGRAM
HARNESS INSPECTION
DTC - P0447, P0448 (CANISTER CLOSE VALVE)
CANISTER CLOSE VALVE
Camshaft Position Sensor
CIRCUIT DIAGRAM
DTC - P0342, P0343 (CAMSHAFT POSITION SENSOR)
HARNESS INSPECTION PROCEDURES
CAMSHAFT POSITION SENSOR
Crankshaft Position Sensor
CRANKSHAFT POSITION SENSOR
CIRCUIT DIAGRAM
HARNESS INSPECTION PROCEDURE
Engine Control Module (ECM)
CIRCUIT DIAGRAM
CIRCUIT INSPECTION (ENGINE CONTROL MODULE)
HARNESS INSPECTION PROCEDURE
ENGINE CONTROL MODULE (ECM)
MFI Control Relay
HARNESS INSPECTION PROCEDURE
CIRCUIT DIAGRAM
MFI CONTROL RELAY
Fuel Pump Inspection Connector
FUEL PUMP INSPECTION CONNECTOR
CIRCUIT DIAGRAM
HARNESS INSPECTION PROCEDURES
Heated Oxygen Sensor (HO2S)
HEATED OXYGEN SENSOR (HO2S) - II
DTC - P1123, P1124, P1127, P1128 (AIR-FUEL CONTROL)
DTC - P1123, P1124, P1127, P1128 (AIR-FUEL CONTROL)
CIRCUIT DIAGRAM
HARNESS INSPECTION PROCEDURE
Idle Speed Control Actuator
CIRCUIT DIAGRAM
DTC - P1510, P1513, P1552, P1553 (IDLE SPEED CONTROL (ISC) ACTUATOR)
HARNESS INSPECTION PROCEDURE
IDLE SPEED CONTROL (ISC) ACTUATOR
Intake Air Temperature (IAT) Sensor
CIRCUIT DIAGRAM
DTC - P0112, P0113 (IAT SENSOR)
HARNESS INSPECTION PROCEDURES
INTAKE AIR TEMPERATURE (IAT) SENSOR
Knock Sensor (KS)
KNOCK SENSOR (KS)
CIRCUIT DIAGRAM
DTC - P0326 (KNOCK SENSOR (KS))
HARNESS INSPECTION PROCEDURE
DTC - P1605, P1606 (ACCELERATION SENSOR)
Mass Air Flow (MAF) Sensor
CIRCUIT DIAGRAM
DTC - P0102, P0103 (MAF SENSOR)
HARNESS INSPECTION PROCEDURES
MASS AIR FLOW (MAF) SENSOR
Throttle Position (TP) Sensor
CIRCUIT DIAGRAM
DTC - P0122, P0123 (THROTTLE POSITION (TP) SENSOR)
HARNESS INSPECTION PROCEDURES
THROTTLE POSITION (TP) SENSOR
Accelerator Sensor
CIRCUIT DIAGRAM
HARNESS INSPECTION PROCEDURES
ACCELERATION SENSOR
COMPONENTS
Evaporative [EVAP] Emission Canister Purge Solenoid Valve
CIRCUIT DIAGRAM
DTC - P0444, P0445 (EVAP CANISTER PURGE SOLENOID VALVE)
HARNESS INSPECTION
EVAPORATIVE [EVAP] EMISSION CANISTER PURGE SOLENOID VALVE
DTC - P0451 (FUEL TANK PRESSURE SENSOR)
Ignition Switch-ST and Transaxle Range Switch [A/T]
IGNITION SWITCH-ST AND TRANSAXLE RANGE SWITCH [A/T]
CIRCUIT DIAGRAM
HARNESS INSPECTION
CIRCUIT INSPECTION (TR SWITCH)
Ignition Switch-ST [M/T]
IGNITION SWITCH - ST [MT]
CIRCUIT DIAGRAM
HARNESS INSPECTION
Fuel Injector
CIRCUIT DIAGRAM
DTC - P0201, P0202, P0203, P0204 (FUEL INJECTOR)
FUEL INJECTOR
HARNESS INSPECTION PROCEDURES
Fuel Tank Pressure Sensor
CIRCUIT DIAGRAM
HARNESS INSPECTION PROCEDURES
DTC - P0451 (FUEL TANK PRESSURE SENSOR)
Heating, Ventilation & Air Conditioning (73) (Return to Top)
General
SYMPTOM CHART
TROUBLESHOOTING (COMPRESSOR DOES NOT RUN)
TROUBLESHOOTING (COMPRESSOR AND CONDENSER FAN DO NOT RUN)
TROUBLESHOOTING (ONLY CONDENSER FAN DOES NOT RUN)
TROUBLESHOOTING (BLOWER MOTOR DOES NOT RUN)
TROUBLESHOOTING (BLOWER MOTOR RUNNING SPEED DOES NOT CHANGE)
SPECIAL TOOLS
TIGHTENING TORQUE
SPECIFICATIONS
SERVICE STANDARDS
Vacuum System
REAR HEATING DUCT ASSEMBLY
COMPONENT LOCATION
VACUUM SYSTEM
Vents/Air Distribution
COMPONENTS
REMOVAL AND INSTALLATION
Heater
Heater
DESCRIPTION
Heater Control Assembly
COMPONENTS
REMOVAL
DESCRIPTION
INSTALLATION
INSPECTION
Heater Unit
REMOVAL
INSTALLATION
COMPONENTS
DISASSEMBLY AND REASSEMBLY
Heater Core
INSPECTION
Blower Controls
BLOWER CONTROLS (FOR DETAILS, REFER TO ETM SCHEMATIC DIAGRAMS)
Air Conditioning Control Relay
RELAYS
Condenser Fan Control Relay
RELAYS
Blower Motor
INSPECTION
Blower Relay
RELAYS
Blower Unit
COMPONENTS
REMOVAL
DISASSEMBLY AND REASSEMBLY
Blower Resistors
INSPECTION
Air Conditioning System
DISCHARGING REFRIGERANT
HANDLING INSTRUCTIONS
MANIFOLD GAUGE SET
COMPRESSOR OIL LEVEL CHECK
ADDING OIL FOR REPLACEMENT COMPONENT PARTS
COOLING CONTROLS (FOR DETAILS, REFER TO E.T.M SCHEMATIC DIAGRAMS)
COMPONENT LOCATION
AIR CONDITIONING CONTROLS
COMPONENT LOCATION
PERFORMANCE TEST
COMPONENTS
REFRIGERATION CYCLE
MAGNETIC CLUTCH
ON-VEHICLE INSPECTION
EVACUATING REFRIGERANT SYSTEM
LEAK TEST
CHARGING REFRIGERANT SYSTEM
PERFORMANCE TEST DIAGNOSIS
Drive Belt Tensioner
COMPONENTS
REMOVAL
INSTALLATION
Air Conditioning Compressor
LOCATION OF COMPRESSOR
REMOVAL
ON-VEHICLE INSPECTION
INSTALLATION
A/C Compressor Clutch
COMPONENTS
DISASSEMBLY
Condenser
REMOVAL AND INSTALLATION CONDENSER
COMPONENTS
ON-VEHICLE INSPECTION
Condenser Fan
REMOVAL AND INSTALLATION CONDENSER
COMPONENTS
Evaporator
REMOVAL AND INSTALLATION
COMPONENTS
DISASSEMBLY, INSPECTION AND REASSEMBLY
COMPONENTS
Receiver/Drier
ON-VEHICLE INSPECTION
REMOVE AND INSTALLATION RECEIVER DRIER
COMPONENTS
Refrigerant Line
REFRIGERANT LINE
REMOVAL AND INSTALLATION
COMPONENTS
FITTINGS AND O-RINGS
A/C Dual Pressure Switch
ON-VEHICLE INSPECTION
Blower Unit
COMPONENTS
Thermostatic Switch
TERMOSTATIC SWITCH (THERMISTOR)
Restraints (23) (Return to Top)
SRS Air Bag System
DESCRIPTION
CUSTOMER CAUTIONS
SPECIAL SERVICE TOOLS
ELECTRICAL SYSTEM
WARNING/CAUTION LABELS
DTC - B1346, B1347
DTC - B1348, B1349
DTC - B1352, B1353
DTC - B1354, B1355
DTC - B1372, B1661, B1650
DTC - B2500
DIAGNOSIS WITH SCAN TOOL
TROUBLESHOOTING USING HARNESS CHECKER (0957A-29000)
DTC - B1111, B1112
Clock Spring
COMPONENTS
Air Bag Module
INFLATOR MODULES (DAB, PAB)
COMPONENTS
AIR BAG MODULE DISPOSAL
AIR BAG MODULE DISPOSAL PROCEDURES
CIRCUIT DIAGRAM
Front Passenger Air Bag
REASSEMBLY
REMOVAL
Supplemental Restraint System Control Module
COMPONENTS
SRSCM CONNECTOR
Steering System (25) (Return to Top)
General
SPECIFICATIONS
TIGHTENING TORQUE
LUBRICANTS
SPECIAL TOOLS
TROUBLESHOOTING
Electronic Power Steering System
GENERAL
Mechanical Power Steering System
SERVICE ADJUSTMENT PROCEDURE
Steering Column/Shaft
COMPONENTS
COMPONENTS
REMOVAL AND INSTALLATION
INSPECTION
DISASSEMBLY AND REASSEMBLY
REMOVAL
Power Steering Gear Box
INSPECTION
COMPONENTS
INSPECTION AND ADJUSTMENT PRIOR TO DISASSEMBLY
COMPONENTS
DISASSEMBLY
REASSEMBLY
Power Steering Hoses
COMPONENTS
REMOVAL AND INSTALLATION
Power Steering Oil Pump
INSPECTION
COMPONENTS
REMOVAL
REASSEMBLY
Suspension System (52) (Return to Top)
General
TIGHTENING TORQUE
SPECIFICATIONS
SERVICE STANDARD
SPECIAL TOOLS
LUBRICATION
TROUBLESHOOTING
Tires/Wheels
Tire
SERVICE ADJUSTMENT PROCEDURES
WHEEL RUNOUT
TIRE
WHEEL ROTATION
WHEEL
Rear Suspension System
Rear Axle/Hub
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
Rear Suspension Arm
COMPONENTS
REMOVAL
INSPECTION
Rear Strut
COMPONENTS
INSPECTION
REMOVAL
COMPONENTS
ASSEMBLY
Trailing Arm
REMOVAL
INSPECTION
REAR SUSPENSION ARM BUSH REPLACEMENT
COMPONENTS
REMOVAL
INSPECTION
REAR SUSPENSION ARM BUSH REPLACEMENT
Rear Stabilizer Bar
COMPONENTS
REMOVAL
INSPECTION
BALL JOINT DUST COVER REPLACEMENT
COMPONENTS
Front Suspension System
Stabilizer Bar
COMPONENTS
REMOVAL
INSPECTION
Strut Assembly
COMPONENTS
GENERAL VIEW
REASSEMBLY
REMOVAL
DISASSEMBLY
INSPECTION
Lower Arm
INSTALLATION
INSPECTION
COMPONENTS
REMOVAL
Cross Member
COMPONENTS
REMOVAL
INSPECTION
INSTALLATION
Transaxle/Transmission (128) (Return to Top)
Automatic Transaxle Control System
E.L.C. 4-SPEED AUTOMATIC TRANSAXLE CONTROL COMPONENTS
Manual Transaxle System
SPECIFICATIONS
SERVICE STANDARD
LUBRICANTS AND GREASE
SEALANTS AND ADHESIVES
SNAP RING AND SPACER FOR ADJUSTMENT
TIGHTENING TORQUE
SPECIAL TOOLS
TROUBLESHOOTING
TRANSAXLE GEAR OIL LEVEL INSPECTION
REPLACEMENT OF TRANSAXLE GEAR OIL
DRIVE SHAFT OIL SEAL REPLACEMENT
SPEEDOMETER CABLE REPLACEMENT
Fifth Speed Synchronizer
COMPONENTS
INSPECTION
ASSEMBLY
Shift Lever Assembly
COMPONENTS
INSPECTION
ASSEMBLY
Input Shaft
COMPONENTS
DISASSEMBLY
INSPECTION
ASSEMBLY
Manual Transaxle Assembly
MANUAL TRANSAXLE DIAGRAM
COMPONENTS
REMOVAL
REASSEMBLY
REMOVAL (CONTINUED)
REASSEMBLY (CONTINUED)
Manual Transaxle
COMPONENTS
REMOVAL
INSTALLATION
Manual Transaxle Shift Control
MANUAL TRANSAXLE CONTROL
REMOVAL
INSPECTION
INSTALLATION
Output Shaft
COMPONENTS
DISASSEMBLY
INSPECTION
ASSEMBLY
Shift Fork
COMPONENTS
Speedometer Driver Gear Assembly
COMPONENTS
ASSEMBLY
Differential (M/T)
COMPONENTS
DISASSEMBLY
REASSEMBLY
Automatic Transaxle System
DIAGNOSTIC TROUBLE CODE DESCRIPTION
DTC DESCRIPTION (CONTINUED)
SERVICE ADJUSTMENT PROCEDURES
CONVERTER STALL TEST
OIL PRESSURE TESTS
SPECIFICATIONS
ELEMENT IN USE AT EACH POSITION OF SELECTOR LEVER
SHIFT PATTERNS
TIGHTENING TORQUE
SERVICE SPECIFICATIONS
LUBRICANTS
SPECIAL TOOLS
CHECKING PROCEDURE (SELF-DIAGNOSIS)
TRANSAXLE RANGE SWITCH ADJUSTMENT
LINE PRESSURE ADJUSTMENT
REDUCING PRESSURE ADJUSTMENT
TROUBLESHOOTING
SELECTOR LEVER OPERATION CHECK
SPEEDOMETER CABLE REPLACEMENT
MANUAL CONTROL CABLE
Closed Throttle Position Switch
CLOSED THROTTLE POSITION SWITCH CHECK AND ADJUSTMENT
Throttle Position (TP) Sensor
INSPECTION
Drive Shaft
DRIVE SHAFT OIL SEALS REPLACEMENT
Automatic Transaxle
COMPONENTS
REMOVAL
INSTALLATION
DISASSEMBLY
DISASSEMBLY (CONTINUED)
DISASSEMBLY (CONTINUED)
DISASSEMBLY (CONTINUED)
REASSEMBLY
REASSEMBLY (CONTINUED)
REASSEMBLY (CONTINUED)
REASSEMBLY (CONTINUED)
REASSEMBLY (CONTINUED)
REASSEMBLY (CONTINUED)
Automatic Transaxle Oil Cooler
COMPONENTS
REMOVAL AND INSTALLATION
Automatic Transaxle Shift Control
REMOVAL AND INSTALLATION
Shift Lever Assembly
COMPONENTS
INSPECTION
INSTALLATION
End Clutch
COMPONENTS
DISASSEMBLY
REASSEMBLY
Front Clutch
COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
Kick Down Servo
KICK DOWN SERVO ADJUSTMENT
COMPONENTS
REASSEMBLY
Oil Pump (A/T)
COMPONENTS
DISASSEMBLY
INSPECTION
REASSEMBLY
Rear Clutch
COMPONENTS
DISASSEMBLY
REASSEMBLY
Transfer Drive Gear
COMPONENTS
DISASSEMBLY
REASSEMBLY
Transfer Shaft
COMPONENTS
DISASSEMBLY
REASSEMBLY
Valve Body
COMPONENTS
DISASSEMBLY
REASSEMBLY
REASSEMBLY (CONTINUED)
Annulus Gear And Output Flange
COMPONENTS
DISASSEMBLY
Planetary Gear Set
COMPONENTS
DISASSEMBLY
REASSEMBLY
Differential (A/T)
COMPONENTS
DISASSEMBLY
REASSEMBLY
Transfer Driven Gear
COMPONENTS
DISASSEMBLY
REASSEMBLY
Speedometer
REASSEMBLY
COMPONENTS



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