SERVICE MANUAL
Applies to:
Hyundai Coupe/Tiburon
1998-2001
GROUP
Heating, Ventilation & Air Conditioning
Heater
Return to Main Menu(s):
Mechanical Manual
Electrical Manual
REMOVAL
Disconnect the negative terminal from the battery.
Disconnect the engine coolant inlet and the out let hoses from the heater unit.
NOTE
Plug the ends of inlet and outlet hoses immediately after disconnection.
Disconnect vacuum source hose from the vacuum nipple of the heater unit.
Remove the main crash pad assembly. (Refer to the "BODY".)
After removing the RH front heating side duct and turning over the carpet, remove the RH console mounting bracket.
After removing the LH front heating side duct and turning over the carpet, remove the LH console mounting bracket.
Remove the rear heating if joint duct (RH/LH) from the heater unit.
Disconnect connectors from the control modules mounted on the center facia panel support bracket and other interruptive connectors.
Remove screws, bolts or nuts from the center facia panel support bracket.
Remove the center facia panel support bracket.
Remove center support bars.
Remove the glove box support bracket.
Remove the evaporator unit (For detailed removal procedures, refer to the "Remove of the evaporator unit" on page HA-61).
Remove the heat unit mounting bolt and remove the heat unit.
Remove the blower unit.
Return to Main Menu(s):
Mechanical Manual
Electrical Manual
COMPONENT LOCATION
Engine compartment fuse & relay box
Dash fuse box
Blower motor (M56)
Blower resistor (M57)
Blower switch (11 5)
Return to Main Menu(s):
Mechanical Manual
Electrical Manual
COMPONENTS
Return to Main Menu(s):
Mechanical Manual
Electrical Manual
INSTALLATION
Installation is the reverse order of removal.
After installation, evacuate, charge and test the air conditioning system.
Check that the temperature control cable slides smoothly, the full stroke right to left. If not okay, readjust the temperature control cable.
Return to Main Menu(s):
Mechanical Manual
Electrical Manual
COMPONENTS
Return to Main Menu(s):
Mechanical Manual
Electrical Manual
DISASSEMBLY AND REASSEMBLY
Disconnect the vacuum from the vacuum nipple of the vacuum motor.
Remove mounting bolts (2EA) from each of the vacuum motor.
Disconnect vacuum motor rod end connections.
Remove the vacuum motor.
Disconnect the connection at both sides of the heater core cover and remove the cover and the vacuum nipple.
Pull out the heater core.
Remove clips (8EA) which is holding both cases around the heater unit.
Disassemble the heater unit.
Reassembly is the reverse order of disassembly.