SERVICE MANUAL
  Applies to: Hyundai Coupe/Tiburon 1998-2000
GROUP
Engine Mechanical System Intake & Exhaust System
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COMPONENTS 
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DISASSEMBLY 
  1. Remove the idle speed actuator.

  1. Remove the Intake air hose connected to the throttle body.

  1. Remove the accelerator cable.

  1. Remove the P.C.V. hose and brake booster vacuum hoses.

  1. Disconnect the vacuum hose connections.

  1. Disconnect the high pressure fuel hose connection after relieving pressure in the fuel pipe line to prevent fuel overflow.

  1. Remove the surge tank stay.

  1. Remove the surge tank assembly and gasket.

  1. Disconnect the fuel injector harness connector.

  1. Remove the delivery pipe with the fuel injectors and pressure regulator attached.

    CAUTION
    Be careful not to drop the injectors when removing the delivery pipe.
  1. Remove the insulator from the intake manifold and disconnect the heater hose.

  1. Remove the intake manifold.

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INSPECTION 
INTAKE MANIFOLD
  1. Check for damage or cracking of any part.

AIR HOSE
  1. Check for damage or cracking of any part.

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REASSEMBLY 
  1. Replace the intake manifold gasket and install the intake manifold

  1. Install the insulator to the intake manifold and connect the heater hose

    CAUTION
    Be careful not to drop the injectors when removing the delivery pipe.
  1. Ensure that insulators are correctly inserted into the delivery pipe hole.

  1. Install the delivery pipe with the fuel injectors and pressure regulator attached.

  1. Connect the fuel injector harness connector.

  1. Install the intake manifold stay.

  1. Connect the high pressure fuel hose connection.

  1. Connect the vacuum hose connections.

  1. Install the P.C.V hose and brake booster vacuum hose.

  1. Install the intake air hose to the throttle body.

  1. Install the accelerator cable.

  1. Install the idle speed actuator.